Zanbond Glazed foam ceramic insulation and decorative integrated sintering panel

Product Name
Custom Multi Color Coating Thermal Insulation Board / Insulated Panels For Wall
 

Model No.	ZB0061	Thickness	25-50mm
Usage	Exterior panel for hotel cladding	Special Services	Construction Technical Guidance
Packaging	Wooden Box / Carton Box / Customize	Delivery Time	35 days,rush orders are avaliable
Certificate	ISO9001,CE,SGS	Productivity	200,000.00 ㎡ per Month
Place Of Origin	China	Supply Ability	2400,000 ㎡ Per Year

Product Introduction
Perlite tailings, shale, feldspar, micro-powder, etc. are used as the main raw materials, grinding, granulating, sieving, powder preparation, secondary cloth, dry pressing, glaze decoration, 1200 °C high temperature roasting foaming, quenching The process of cooling, cutting and other processes is prepared by one-time sintering and expansion, and the light prefabricated imitation stone ceramic veneer insulation board is integrated with thermal insulation performance. The finish layer and the insulation layer are not sintered at the interface.

We use 3D-forming technology! Our thermal insualtion panel can be customized into various styles and effects, like Same effect Of Plaster facade，Porcelain tile cladding,Terracotta cladding ect.

The product has light bulk density (280-330kg/m3), low thermal conductivity (0.085～0.065w/(m·k)), very low volume water absorption (≤1.5%), good fire resistance (combustion performance A(A1) Grade), tensile strength greater than 0.15MPa, rich external finish, strong material structure and performance stability, good durability, simple construction and installation, cost-effective similar products, wide application fields, and the same life span of buildings. It is currently the first choice to meet the requirements of building energy-saving design and replace traditional insulation materials.







Advantages
 ►Property Life Extended: Defective properties are stabilised, extending the life of them by at least 70 years.
 ►Quality: High quality customer and technical support along with independent testing of our system give you reassurance.
 ►Low Maintenance Costs: Robust systems with high levels of weather protection and impact resistance.
 ►Cost Effective: Compare to other alternative solutions our system is much more cost effective.
 ►Healthier Living Environment: Your houses will be warmer and have less damp, mould growth and draughts.
 ►Minimising Disruption: All work is carried out externally meaning your tenants can remain in their homes.
 ►Homes Transformed：A wide range of finishes for you to choose from which can transform whole streets.
 ►Sustainability: Extending the life of your existing housing stock, rather than demolishing them, is a sustainable solution.





Factory Introduction
Adhering to the market-led, technology-driven, management and development of the concept, our manufactory has formed a large production scale, which includes annual output of inorganic thermal insulation mortar and various types of special mortar 300,000 tons, new foam insulation board (Phase I project) 1.2 million square meters,1 million square meters of thermal insulation decorative board, is the key backbone enterprise of the building materials industry in the Zhejiang province.


                                                                                                                                                               

 Five Advantages

1) Land and tax policies with local government privileges
2) The core technology of new foam ceramic insulation board production
3) The largest reserves and the best quality perlite ore resources in East China
4) The high-tech research and development team
5) The most advanced foam insulation board research and development equipment in China






Application Scope
Virtually all common types of construction - new build (from steel frame to solid masonry) or refurbishment (traditional and non-traditional house types), such as industry halls, warehouses, logistic centers, commercial buildings, office, sport halls as well as rural buildings. Contact Manufacturer Technical Services for specific advice.


                                                                                                                                                                                       Our Service
ZANBOND own a series of technological support to meet the customer demand.

Professional solution team accompany with you from the beginning of the project plan to project design and management,to provide accurate engineering analysis and perfect design as customer demand, comfirm the best solution to you .

ZANBOND always provide professional, high quality and caring efficient services.we provide pre-sales analysis,technical consulting,and installating guide when we sell,and also after-sale service,one to one professional and efficient service and 24 hours online consultation.



FAQ
What exactly is external wall insulation?
Basically, a system of boards of thermally insulating material that are fixed to the building exterior and finished with a weather resistant, decorative render.ZANBOND offers a professional insulated wall panel systems to meet the needs of insulation market sectors. Our wall systems offer superior quality and high R-values, while providing a modern look. ZANBOND insulated wall panels are the ideal solution to create and maintain a high performance building envelope.

Why should I consider external wall insulation?
Up to 35% of heat lost from poorly insulated buildings escapes through the walls. External wall insulation significantly reduces this heat loss, leading to a reduction in annual fuels bills by as much as 25%. External Wall Insulation systems also protect the building structure, prevent deterioration, and overcome thermal bridging and condensation problems. Newbuild In a newbuild instance EWI systems are the most cost effective way of achieving the current & future thermal performance requirements for the building regulations, achieving an internal environment with low temperature fluctuations and low heating requirements.

What can I do if my climate zone requires a higher R-value?
Create an ZANBOND System.It is suggested that the insulation effect can be composed of three parts: the first is the self-insulation of the wall, the second is the combination of external insulation and internal insulation, and the third is the cooperation of ground insulation;

The Performance Parameter

ITEM	UNIT	Technical indicators
		Iy	IIy
Thermal Conductivity (Exclude glaze layer)	W/（m•K）	λ≤0.065
Density	kg/m3	ρ≤280	280<ρ≤330
Heat storage coefficient	W/（m2•K）	≥1.3
Compressive strength	Mpa	≥0.60	≥0.70
Flexural strength	Mpa	≥0.60
Tensile strength perpendicular to the plane of the board	Mpa	≥0.15
Pollution resistance	--	≥level 3
Thermal shock resistance	--	No crack on the glazed surface after the test
Glaze crack resistance	--	No cracks, no peeling, no damage after the test
Chemical resistance	--	Level GLA
Frost resistance	--	No cracks, no peeling, no damage after the test
Volume water absorption	%	≤1.5
Combustion performance rating		A(A1)

 

Product Common Size

Length	Width	Thickness
300	600	25、30、35、40、45
600	600
900	600
1200	600
1200	900
Note: Other sizes are agreed by the supplier and the buyer

 

Dimension tolerance

ITEM	NORM
Length,Width	±2.0
Thickness	±2.0
Diagonal difference	≤3.0
Warpage	≤2.0
Vertical deviation	≤2.0

 

1)Compared with natural stone

	ZANBOND insulation and decorative panel	Nature stone
Water absorption rate	Low	Low
Thermal insulation performance	Excellent thermal conductivity of 0.064 or less	Poor
Noise reduction	Smooth, loose, multi-closed hole structure for better noise and noise reduction	Poor
Health and Environmental Protection	This product material is simple to take, no pollution after high temperature sintering	Different regions have different natures and may have radiation that endangers human health
Maintenance and safety	This product uses Anchorage combination construction technology , product firm, almost no post-maintenance, non-shedding risk	Natural stone must be inspected and maintained regularly, and the hidden dangers cannot be ruled out.

2)Compared with common decorative materials
Compared with similar products, this product has obvious advantages. It is called an industry disruptive product by many experts.
 

	ZANBOND insulation and decorative panel	Glass curtain stone wall	coating	stone	Metal panel
Acid and alkali resistant	Very good	Very good	Bad	Bad	General
Stain resistance	Good	Very good	Bad	General	Good
Weight	Light	Heavy	Light	Heavy	Heavier
Thermal insulation	Very good	Bad	Bad	General	Bad
Energy saving	Very good	Bad	Bad	General	Bad
Environmental protection	Very good	General	Bad	Good	General
Construction difficulty	Easy	Difficult	General	Difficult	General

3)Compared with common insulation materials

	ZANBOND insulation and decorative panel	Polystyrene board	Polyurethane board	Thermal insulation mortar
Type	Inorganic lightweight board	Organic	Organic	Organic lightweight aggregate
Thermal conductivity (no finishing)	《0.065	《0.041	《0.024	《0.085
Link processing	Easy	Complex	Complex	Complex
Construction methods	Bonding and  anchor	Bonding	Bonding and anchor	Bonding
Construction Conditions	Low requirement	High requirement	High requirement	General requirement
Construction Period	Short	Long	Long	Long
Adhesion	Strong	Weak	Weak	Weak
Empty drum effect	Difficult to hollow	Easy to hollow	Not easy to hollow	Easy to hollow
Anti-negative wind pressure	Strong	Weak	General	Weak
Damage maintenance	Damage repair only	All repair	Difficult to repair	All repair
Repair cost	Low	High	High	High
Service life	Not less than 25 years	10-15 years	5-10 years	15-25 years
Combustion performance rating	A（A1）级	B	B	A

4)Comparison with common external insulation system construction

Dry stone hanging: 9 levels, more than 21 processes
Insulation integrated board: 5 levels, 10 standard processes
Paint finish: 9 levels, more than 30 processes

1)THE FIRST STAGE
1.Scene investigation: view project overview, construction difficulty, view water and electric power supplier, roads, material handling, etc., and then implement.
2.Preparation: measurement of the base surface, design grid, sort, deepen overall façade layout.
3.Technical clarification: with the first party, supervisors, designers negotiated exterior wall construction design jointly, such as grid scheme facades, color, etc., and then turn over to the construction workers.
 
2)THE SECOND STAGE 
1.Suspension wire: before the plastering, dropping first, then punching, after do ash cake--- by Civil construction 
2.Split line: after plastering, construct the grids in strictly accordance with the design which was confirmed by proprietor and supervisor, then reserve the grid seams.
 
3)THE THIRD STAGE
1.Drilling positioning for anchor : to drilling 50mm hole at the bottom plate and joint of panels with percussion drill.
2.Install the anchor: fixing the anchor at the wall with expansion bolts.
3.Perimeter fastener positioning drilling: drilling around the panels with percussion drill.
4.Embedding expansion bolts
5.Strong adhesive scraping surface of energy saving fanel: Scraping the adhesives around the panels in point frame method with batch knife. Scrap the center of panel by point method, the scraping rate is more than 50%of the panel.
6.Installation of integrative panel: put the insulation and decorative panel on the professional horizontal bearing brackets.
7.Initial fixing: put the insulation and decorative panel on the professional horizontal bearing brackets.
8.Positon calibration: drilling around the panels with percussion drill.
9.Paste reinforcement: fixing the panel on the wall steadily and compact it gently. Don’t hit the surface of panels in case of surface coating damage.
10.Install the fastener: fixing the each sides of panel with mechanical fastener to ensure it safe and durable.
11.Professional glue stick to the trim strip: embed the insulation stripe into the seams of grids.
12.Sealing: caulking with self-researched waterproof sealant.
13.Clean the construction site 

4)THE FORTH STAGE：COMPLETION ACCEPTANCE
1.Inspection: in strict accordance with the requirements of engineering quality.
2.Mending: mending which is not qualified, and make it perfect.
3.Inspection and acceptance: in accordance with existing national standards for construction quality acceptance.